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Home / News / Industry News / Key Differences Between Low-Temperature Economizers and Ordinary Economizers?

Posted by Jinker

Key Differences Between Low-Temperature Economizers and Ordinary Economizers?

There are significant differences between low-temperature economizers and ordinary economizers in terms of installation location, functional focus, material selection, and economy. The specific analysis is as follows:​
Installation Location: Low-temperature economizers are located at the end of the boiler's tail flue​
Low-temperature economizers are usually installed after the air preheater and before the dust collector (or before the desulfurization tower), in the low-temperature section of the boiler's tail flue (flue gas temperature: 120-250°C). This position allows them to recover low-temperature waste heat that ordinary economizers cannot utilize, while avoiding damage to subsequent environmental protection equipment (such as dust collectors and desulfurization towers) caused by high-temperature flue gas.​
Ordinary economizers, on the other hand, are mostly installed in the middle section of the boiler's tail flue (e.g., high-temperature economizers) and directly come into contact with higher-temperature flue gas (usually 300-400°C). Their core task is to preheat the boiler feedwater to a temperature close to the saturation temperature.​
Functional Focus: Low-temperature economizers balance energy conservation and environmental protection​
The core function of low-temperature economizers is to recover low-temperature waste heat. By reducing the exhaust gas temperature (from 150-200°C to 100-130°C), they reduce exhaust heat loss (by 30%-50%) and improve the boiler thermal efficiency by 0.5%-0.8% per 10°C. In addition, they can optimize the environmental protection system:​
Improve dust removal efficiency: After the flue gas temperature decreases, the sedimentation speed of dust particles accelerates, and the efficiency of electrostatic precipitators can be increased by 2%-5%;​
Protect desulfurization equipment: Prevent high-temperature flue gas from accelerating the aging of the anti-corrosion lining of desulfurization towers, extending the equipment service life by 1-2 years;​
Reduce white smoke plumes: Eliminate visual pollution caused by water vapor condensation by heating the clean flue gas after desulfurization.​
Ordinary economizers mainly focus on preheating boiler feedwater, reducing the steam extraction volume of steam turbines, and improving the cycle thermal efficiency of generator sets by 0.3%-0.5%, but their synergistic environmental protection effect is weak.​
Material Selection: Low-temperature economizers have lower costs​
Since low-temperature economizers operate at a lower temperature (above the flue gas dew point), they can use ordinary carbon steel or ND steel (sulfuric acid dew point corrosion-resistant steel). The material cost is 10%-20% lower than that of ordinary economizers (which use high-temperature-resistant alloy steel).​
Ordinary economizers, due to long-term contact with high-temperature flue gas, need to use high-temperature-resistant and oxidation-resistant alloy steel (such as 15CrMoG), resulting in higher material costs.​
Economy: Low-temperature economizers have a shorter payback period​
Taking a 300MW power station boiler as an example, after installing a low-temperature economizer:​
Annual coal savings: 15,000-20,000 tons (calculated at a coal price of 1,000 RMB/ton, the annual cost savings are 15-20 million RMB);​
Payback period: 2-3 years (only 1-2 years for industrial boilers).​
Although ordinary economizers can improve boiler efficiency, their payback period is usually longer because their modification involves adjusting the heating surface of the boiler body.

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